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End-to-end plantwide automation services including process control, PLC and HMI programming, and system upgrades. From front-end engineering, control system design, and specification through implementation and project execution, we deliver integrated systems that streamline operations, improve consistency, and provide real-time data visibility across the plant.
OT systems services including network architecture, assessments, server infrastructure design and build, managed services, and firewall and DMZ implementation. We design and implement secure, reliable environments that protect operations and enable consistent data exchange across the plant and enterprise.
Manufacturing intelligence services including application development, data collection and analysis, historian systems, reporting solutions, and custom dashboards. We design and implement platforms that deliver real-time data visibility, support enterprise reporting, and provide standardized dashboards across sites.
MES services that enable accurate, real-time data capture and control of manufacturing operations. We design and implement systems that improve schedule adherence, reduce downtime, and increase throughput while connecting plant-floor activities with enterprise systems.
Control system design and UL panel fabrication built to support reliable, scalable operations. Our in-house UL Listed panel shop designs, builds, and tests UL 508A and 698A control panels, ensuring quality, consistency, and alignment with overall system performance.
24/7 service and support from dedicated engineers for automation systems, servers, and industrial networks. Our team provides responsive troubleshooting, system maintenance, and ongoing optimization, with structured support contracts available to ensure consistent coverage and long-term performance.
PalletWorks is a production labeling software solution that automates end-of-line operations to reduce errors and eliminate rework. A web-based portal allows operators to review and correct data before it is sent to ERP systems, improving accuracy and overall efficiency.
Batch control and recipe management systems that ensure consistent execution, flexible formulation control, and efficient scheduling. Built on ISA-88 standards, we deliver solutions that provide precise batch processing, improved traceability, and operational visibility, with platforms such as BatchWorks® and Batch Lite supporting these capabilities.
Cybertrol uses a customer-centric approach to implement projects. We engage with experts within our customers' facilities and partner design firms, leveraging our experience to create a unified plant operation.
User Requirement Specifications:
Cybertrol will engage in discussions with the customer to understand their primary pain points and collaboratively develop the user requirement specifications.
Deliverables:
Definition
Functional Definition:
In this phase, Cybertrol develops the functional definitions and creates the system and software architectural drawings. These are then reviewed with the customer and the design team.
Deliverables:
Functional descriptions
System architecture documents
Design Specifications:
In the design phase, detailed requirements are provided to the Cybertrol team. These requirements guide the development of the specific documents needed for the system build process.
Deliverables:
Software design specifications
Electrical drawings
System Build:
Cybertrol employs the Agile methodology by clearly defining the criteria for "done" and utilizing an iterative development cycle. This approach ensures customer expectations are met and development time is reduced.
Deliverables:
PLC programming
HMI programming
SCADA development
Industrial control panels
Installation Qualification/SAT (IQ):
During the demonstrate phase, which occurs throughout the Agile development stage, a Software Acceptance Test (SAT) is conducted. This test runs through the entire process and reviews the panel builds before they are implemented at the plant.
Deliverables:
Software verification
Drawing verification
PLC I/O verification
Hardware verification
Network address verification
Operational Qualification/IO Testing and Functional Testing (OQ):
Cybertrol collaborates with the implementation team to conduct functional testing of all devices, run sequencing through the installed equipment without product, and perform trial operations. This ensures the system operates according to the design specifications.
Deliverables:
Function testing
HMI – Screen, parameter, and security testing
Alarm testing
Report verification
SCADA functionality verification
Performance Qualification (PQ):
This final stage involves production testing and validation of the system to ensure it meets performance standards before handing it over to the end user.
Deliverables:
Final testing
System hand over
Cybertrol is a multi-disciplined engineering organization that integrates control systems, OT infrastructure, and information systems for manufacturers in process-intensive industries. We design and implement plantwide systems that connect equipment, processes, and data from the plant floor through the enterprise.
Our focus is on execution, maintainability, and long-term performance, ensuring systems continue to support operations as they evolve.
Minneapolis - Main Office
6550 Wedgwood Rd N, Ste. 300
Maple Grove, MN 55311
763.559.8860
Marshfield Office
204b E Upham St
Marshfield, WI 54449
763.559.8860
Madison Office
4602 S Biltmore Ln, Ste. 119
Madison, WI 53718
763.559.8860
24/7/365 Support
1.800.554.5104
support@cybertrol.com
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